lock out tag out

Lock out tag out (LOTO) is a safety procedure used to prevent accidental or unauthorized operation of machinery or equipment. The goal of LOTO is to protect workers from injury by ensuring that dangerous machines or equipment are properly shut off and disconnected from their power source before maintenance or repair work is performed.

The lockout portion of the procedure involves physically locking the machine or equipment so that it cannot be operated. This is typically done by using a padlock or other type of lock. The tagout portion of the procedure involves attaching a warning tag or label to the machine or equipment to indicate that it is not to be operated.

Master lock out tag outThe specific steps for lockout/tagout may vary depending on the type of equipment being used, but generally involve the following steps:

  1. Identify the equipment that needs to be locked out/tagged out and make sure it is properly shut off and disconnected from its power source.
  2. Notify all affected employees that the equipment is going to be locked out/tagged out and the reason for doing so.
  3. Apply the lock or tag to the equipment to ensure that it cannot be operated.
  4. Verify that the equipment is properly locked out/tagged out and that all affected employees understand the procedure and are aware of the lockout/tagout status.
  5. Remove the lock or tag only when the maintenance or repair work is completed and the equipment is ready to be returned to service.

Lockout/tagout is a critical safety procedure that should be followed whenever maintenance or repair work is performed on machinery or equipment. It can help to prevent accidents and injuries, and ensure that workers are protected from the hazards associated with dangerous machinery or equipment.

Master Lock out tag out procedure pdf

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Types of lock out tag out

There are several types of lockout/tagout (LOTO) procedures, including:

  1. Standard LOTO: This is the most common type of LOTO and is used when a single employee is working on a machine or piece of equipment. The employee applies a lock or tag to the machine or equipment to prevent it from being operated, and removes the lock or tag when the work is completed.
  2. Group LOTO: This type of LOTO is used when multiple employees are working on a machine or piece of equipment at the same time. Each employee applies their own lock or tag to the machine or equipment, and removes it when they are finished working.
  3. Block LOTO: This type of LOTO is used when a machine or piece of equipment is being serviced or repaired by a group of employees, but only one employee is actively working on the machine at any given time. The “active worker” applies a lock or tag to the machine or equipment, and removes it when they are finished working.
  4. Energy Isolation LOTO: This type of LOTO is used when the energy source of the machine or equipment needs to be isolated in order to perform maintenance or repair work. This type of LOTO is used to isolate electricity, steam, gas, water, hydraulic, and pneumatic systems.
  5. Tag-Out-Only LOTO: This type of LOTO is used when it is not possible to apply a lock to the machine or equipment being worked on, but it is still necessary to prevent it from being operated. A tag or label is used instead of a lock, and the tag or label is applied by the person performing the work.

It’s important to note that each type of lockout/tagout procedure has specific rules and regulations that must be followed to ensure the safety of workers. Employers are responsible for implementing LOTO procedures and providing appropriate training to workers, and it’s essential to follow the standard and regulations related to LOTO in your area.

lock out tag out Price in Pakistan

The cost of implementing a lockout/tagout (LOTO) program can vary depending on the size and complexity of the operation, as well as the type of equipment being used. However, there are some general estimates 30k to 3000k for the costs associated with LOTO

 

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